{"id":1192,"date":"2021-07-01T17:06:46","date_gmt":"2021-07-01T09:06:46","guid":{"rendered":"https:\/\/jetharness.com\/en\/?page_id=1192"},"modified":"2025-04-17T11:34:24","modified_gmt":"2025-04-17T03:34:24","slug":"manufacturing-process","status":"publish","type":"page","link":"https:\/\/jetharness.com\/en\/manufacturing-process\/","title":{"rendered":"Manufacturing Process"},"content":{"rendered":"\t\t
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Wire Harness Manufacturing Process<\/h1>\n\t\t\t\t\t\t
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Home<\/a><\/span><\/span><\/p>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\"\u7576\u5ba2\u6236\u5f9eJetHarness\u7db2\u7ad9\u4e0b\u55ae\u8a02\u8cfc\u7dda\u6750\uff0c\u4eba\u54e1\u63a5\u6536\u5230\u5716\u7d19\u548c\u898f\u683c\uff0c\u5c07\u6839\u64da\u60a8\u9078\u64c7\u7684\u898f\u683c\u9032\u884c\u78ba\u8a8d\u3002\u5728\u88fd\u9020\u524d\u6703\u8207\u60a8\u806f\u7e6b\u4e26\u89e3\u6c7a\u4efb\u4f55\u5f85\u78ba\u8a8d\u7684\u9805\u76ee\u624d\u9032\u884c\u751f\u7522\u3002\"<\/div>\t\t\t\t
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Step1. Check Specifications<\/div><\/div>
After receiving the order through the e-commerce system, we will\nconfirm it according to the drawings and specifications you provided.\nIf there are items to be confirmed, we will contact you and resolve\nquestions before the manufacturing process.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step1. Check Specifications<\/div><\/div><\/div>
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\"\u5c07\u96fb\u7dda(\u7e9c)\u88c1\u5207\u6210\u6240\u9700\u9577\u5ea6\uff0c\u4e26\u7a7a\u5fc3\u6253\u6372\u3002\u4f5c\u696d\u4eba\u54e1\u4ed4\u7d30\u6838\u5c0d\u751f\u7522\u5de5\u4ee4\u4e0a\u6240\u8f09\u898f\u683c\u5f8c\u624d\u9032\u884c\u88c1\u7dda\uff0c<\/div>\t\t\t\t
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Step2. Wire (Cable) Cutting<\/div><\/div>
Cut the wire (cable) to the required length and roll it hollow. The\nworkers check the specifications carefully recorded in the production\norder before cutting the wire, and use calibrated equipment to ensure\nprocessing quality.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step2. Wire (Cable) Cutting<\/div><\/div><\/div>
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\"\u5c07\u96fb\u7dda\u4e0a\u53bb\u9664\u5916\u88ab\u53ca\u4e0d\u9700\u8981\u7684\u586b\u5145\u7269\u7167\u7247\u8aaa\u660e\u3002\u901a\u5e38\uff0cJetHarness\u6703\u4f7f\u7528\u5c08\u696d\u7684\u6c23\u52d5\u5f0f\u7dda\u76ae\u525d\u9664\u6a5f\u5668\u4f86\u525d\u96e2\u5916\u88ab\uff0c\u5305\u542b\u6700\u5916\u5c64\u7684\u96fb\u7dda\u5916\u88ab\u53ca\u5167\u90e8\u7684\u82af\u7dda\u5916\u88ab\u3002\u525d\u5b8c\u5916\u88ab\u4e4b\u5f8c\u9032\u884c\u9810\u710a\u63a5\u904e\u7a0b\u3002\u70ba\u4e86\u4f7f\u5176\u5c0e\u96fb\uff0c\u5fc5\u9808\u525d\u96e2\u5916\u88ab\u3002\u5728\u6b64\u904e\u7a0b\u4e2d\uff0c\u6703\u4f9d\u64da\u6bcf\u7a2e\u7dda\u6750\u898f\u683c\u8abf\u6574\u6a5f\u5668\uff0c\u8b93\u82af\u7dda\u5c0e\u9ad4\u4e0d\u6703\u6709\u5207\u5272\u50b7\u6216\u522e\u50b7\uff0c\u518d\u9032\u884c\u4e0b\u4e00\u968e\u6bb5\u3002\"<\/div>\t\t\t\t
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Step3. Cable Preprocessing<\/div><\/div>
This is the process of removing the coating and unused filler from the wire.\nJetHarness will use professional wire stripping machine to peel off the\ncovering, including the outer wire covering and the inner core wire\ncovering. After completion proceed to the welding process.\nA wire consists of a conductor core and an insulating coating. In order for\nit to conduct electricity, the coating must be peeled off.\nDuring this process, the machine is adjusted according to each wire\nspecification so that there are no cuts or scratches on the core conductor\nbefore proceeding to the next stage.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step3. Cable Preprocessing<\/div><\/div><\/div>
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Step4. Crimping<\/div><\/div>
This is the process of crimping the terminals and wire (cable) core\nconductors together. Use a professional terminal crimping machine\nto complete.\nDifferent terminals use different crimping dies, so the operator must\nask a professional to adjust the machine and check the specifications\nin advance.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step4. Crimping<\/div><\/div><\/div>
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Step5. Assembly and Processing<\/div><\/div>
This is a very important stage in the production process. Classify the core\nwires of the crimped terminals according to the engineering drawing and\nassemble them into the connector body.\nThe strength of the wire harness is also strengthened in the process.\nAfter crimping (or welding) the core wires and terminals, the wires (cables)\nare assembled into the connector shell. All production is performed\naccording to the engineering drawings and SOP records, and special tools\nare used.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step5. Assembly and Processing<\/div><\/div><\/div>
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Step6. Label<\/div><\/div>
Put on labels with specifications, ID, and S\/N content\n(the content is provided by the customer or JetHarness) to each\ncustomized wire. This label can help the installation quickly\nfind the contact, and also facilitates the search for production history\nin the future.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step6. Label<\/div><\/div><\/div>
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\"\u8a02\u88fd\u7dda\u6750\u518d\u7d44\u88dd\u5f8c\uff0c\u4eba\u54e1\u6703\u4f9d\u64da\u751f\u7522\u5de5\u55ae\u7684\u5716\u9762\u8207\u5c3a\u5bf8\uff0c\u9032\u884c\u7dda\u675f\u751f\u7522\u671f\u9593\u7684\u81ea\u4e3b\u6aa2\u67e5\uff0c\u78ba\u4fdd\u76f8\u95dc\u88fd\u4f5c\u7d30\u7bc0\u7686\u6709\u88ab\u78ba\u8a8d\u3002\"<\/div>\t\t\t\t
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Step7. Appearance Inspection<\/div><\/div>
Wire harness inspections based on the drawings and dimensions of the\nproduction order to ensure that the relevant production details are correct.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step7. Appearance Inspection<\/div><\/div><\/div>
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Step8. Electrical Characteristics Test<\/div><\/div>
All completed wire harnesses will be connected to a four-wire\nelectrical testing machine with corresponding electrical testing\nfixtures for continuity, short\/open circuit, resistance, pinout,\ninsulation high-pot, etc. \nAll wire harnesses have gone through the process of electrical\ncharacteristics testing to confirm quality and reliability.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step8. Electrical Characteristics Test<\/div><\/div><\/div>
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\"\u5c07\u7dda\u675f\u6210\u54c1\u9304\u5f71\u5132\u5b58\u6b78\u6a94\u7684\u7167\u7247\u8aaa\u660e\u3002\u5c07\u751f\u7522\u5de5\u7a0b\u8cc7\u6599\u8207\u7dda\u675f\u5916\u89c0\u6578\u4f4d\u5316\u6b78\u6a94\uff0c\u8b93\u5f8c\u7e8c\u8a0e\u8ad6\u3001\u8abf\u95b1\u88fd\u4f5c\u8207\u65b0\u589e\u4fee\u6539\uff0c\u66f4\u52a0\u4fbf\u5229\u67e5\u8a62\u3002\u900f\u904e\u7cfb\u7d71\u7ba1\u7406\u8207\u6578\u4f4d\u5316\u8cc7\u6599\u5eab\uff0c\u53ef\u6e96\u78ba\u518d\u6b21\u88fd\u9020\uff0c\u76f8\u540c\u898f\u683c\u7dda\u675f\uff0c\u4e14\u54c1\u8cea\u76f8\u540c\u7684\u7dda\u675f\u3002\"<\/div>\t\t\t\t
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Step9. Finished product quality control & image recording<\/div><\/div>
This is the process of video recording and storing the finished wire harness.\nDigitally archive production engineering data, making it easier to discuss,\nreview, create, add new modifications, or query later. System management\nand digital database can accurately re-manufacture wire harnesses with\nthe same specifications and ensure the same quality.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step9. Finished product quality control & image recording<\/div><\/div><\/div>
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Step10. Packaging\/Shipping<\/div><\/div>
This is the process of packaging and shipping the finished product.\nUse cushioning packaging to prevent damage to the product during\ntransportation, and transport it according to the designated method.\nArrival date depends on destination and shipping method.<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t
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Step10. Packaging\/Shipping<\/div><\/div><\/div><\/div><\/div><\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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The manufacturing method of the wire harness is explained using general products.
The actual production process of each customized wire harness may be different.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Wire Harness Manufacturing Process Step1. Check SpecificationsAfter receiving the order through the e-commerce system, we will confirm it according to the drawings and specifications you provided. If there are items to be confirmed, we will contact you and resolve questions before the manufacturing process. Step1. Check Specifications Step2. Wire (Cable) CuttingCut the wire (cable) to […]\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"yoast_head":"\nAn accessible introduction about cable assembly & production<\/title>\n<meta name=\"description\" content=\"JetHarness\u7dda\u675f\u6210\u54c1\u5f9e\u7db2\u7ad9\u6536\u5230\u8a02\u8cfc\uff0c\u806f\u7e6b\u4e26\u537b\u78ba\u8a8d\uff0c\u5728\u88fd\u4f5c\u4e0a\u6703\u7d93\u904e\u591a\u9053\u56b4\u5bc6\u7684\u7a0b\u5e8f\uff0c\u74b0\u74b0\u76f8\u6263\uff0c\u624d\u80fd\u751f\u7522\u51fa\u9ad8\u54c1\u8cea\u7dda\u6750\u3002\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/jetharness.com\/en\/manufacturing-process\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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